With a wealth of experience supplying heat interface units to communal and district heating systems, Giacomini UK is able to offer dedicated technical assistance and advice on how to achieve the best results.
In this article Giacomini UK’s technical support manager, Helen Gibbons, discusses the importance of water quality in communal heating systems. With the support of her Giacomini colleagues, Helen is hoping to increase understanding of how to protect vital components within communal or district heating systems from damage caused by debris in the system. Ensuring optimum performance and functionality over the system’s lifetime.
Helen explains: “When there is a problem with the system, in most cases, it demonstrates itself at the point of use, leading the end consumer to believe the issue is located there.
“During a recent callout, where a fault had been reported at the heat interface unit, I found the strainers protecting the unit both damaged and almost entirely blocked by debris. When emptying one litre of primary flow water into a jug, the course dirt settling at the bottom of the jug came up to the 100ml mark.”
A HIU works by transferring the thermal energy from the primary system over to the secondary systems, via plate heat exchangers. If it is not receiving enough energy from the primary side, the laws of physics prevent it from giving enough thermal energy to the secondary heating and domestic hot water. The thermal energy received from the primary side is a combination of temperature and flow rate. Filters blocked by debris will restrict the flow rate to the HIU and as such also the energy delivered.
Debris blocking the strainers will also lead to increased pressure drops in the system, decreasing the efficiency of the primary pumps.
“This is why cleanliness of the water in these systems is essential!”, continues Helen.
“To prevent dirt build up, the water quality of the system needs to be considered as early as at the design stage. To keep the water dirt free, air and dirt separators need to be included in the system as well as y-strainers near critical components. Designers should also think about how the system will be maintained and kept at a good standard by including flushing by-passes and drain points, as well as pressure gauges near filters for ease of monitoring differential pressure caused by dirt build up.”
Giacomini also recommends that dosing pots be incorporated, so that the correct water treatment can be included and maintained throughout the lifetime of the system. The water should be continuously monitored and maintained by a water treatment specialist to avoid limescale, oxidisation and corrosion, as these can lead to solid particles building up in the water, which can again block strainers or damage components. Never leave untreated water in the system for a prolonged time.
“Moving on from the design stage, prior to commissioning of the system, the pipework needs to be thoroughly flushed to remove all debris that might be present from the construction stage. Dedicating time to flushing the system properly and carefully will save a lot of future problems.
“The system needs to be filled with clean, treated water, which prior to filling should have gone through a filtration process as the mains water can contain contaminants.”
If the above processes have been followed the system should now have been flushed and free from construction debris; filled with clean treated water; treated to prevent future debris build up caused by lime scale and corrosion; and have air and dirt separators as well as filters in place to take out any dirt that might be present despite the precautions.
“All that is left now to ensure a long life, low maintenance system is to make sure there is a programme in place for cleaning of filters and for topping up of water treatment.”
Helen concludes, “Incorporating these precautionary methods will save a lot of time and money in avoided call outs and repairs. Most importantly though, it will ensure the end consumer has got a continuous and uninterrupted supply of heating and hot water.”
For more information please visit www.giacomini.co.uk.